Hydrocyclones, or more simply Cyclones, and variations such as McLanahan Separators™ are used in a variety of applications, including classification, desliming, fines recovery, densifying and dewatering Learn More
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They can be used in industries such as sand, aggregates, coal, industrial minerals, hard rock mining and more. Hydrocyclones were invented in the late 1800s and became widely used in mineral processing because they are relatively inexpensive, process high volumes, take up minimal floor space and have no moving parts.
Hydrocyclones are exceptionally simple machines but require process knowledge to be utilized properly. Although there are many configurations, most Hydrocyclones have a cylindrical upper (feed) section, with either a tangential or involute style feed inlet, followed by lower conical sections ending with the apex. Designs that combine rubber-lined, bolt-together sections makes them simple to operate and maintain. Alternative linings, such as polyurethanes and ceramics, are also available
While Cyclones are simple to operate, a great deal of understanding is needed to apply this technology to any given application. Whether the application is sand-washing or classifying high-end minerals, McLanahan’s process engineers have long experience in successfully applying this product into stand-alone applications and integrated systems. With our in-house developed simulations, we can reliably predict outcomes of different scenarios to evaluate new or existing installations. Using the application predictions and the "been there, done that" experience, McLanahan personnel can develop the best approach to any process requirements
Slurry enters the feed inlet at a designated pressure and volume. Independent of the shape or configuration of the inlet, slurry follows the fall of the upper cylinder in a rotating action. Resultant centrifugal forces send coarser material to the outer wall to travel downward and be further accelerated in the conical sections. These coarser fractions then exit through the apex, or spigot, at the bottom of the Hydrocyclone. Finer fractions remain rotating with the fluid in the inner core and are removed upward by an air core
The air core is formed at the spigot/apex as air is drawn in to the Hydrocyclone. The vortex finder provides a pathway for the air to exit the body of the Hydrocyclone. As the air flows through the vortex finder, the fluids and finer fractions are dragged along to perform the classification of materials. The air core is important for the proper operation of the cyclone. If the air core is not formed due to excessive solids discharge, called roping, the cyclone will not efficiently classify the slurry. The apex/spigot is sized for the expect range of solids. Significant process changes may require a resizing in the spigot/apex.
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